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Manual AC Type Integrated Transformer Guns

Welding is a power hungry process. Be it in any form. Optimizing power consumption in Resistance Welding Process has never been more effectively addressed than these machines.
This is possible because of specially designed transformers. They have very low secondary voltages and very high thermal currents.
Low losses also mean lower internal heat generation and as such lower cooling water requirement.

Modular design, commonized spare parts are part of the design philosophy.

Manual AC Type Integrated Transformer Guns

Welding is a power hungry process. Be it in any form. Optimizing power consumption in Resistance Welding Process has never been more effectively addressed than these machines.

This is possible because of specially designed transformers. They have very low secondary voltages and very high thermal currents.

Low losses also mean lower internal heat generation and as such lower cooling water requirement.

Modular design, commonized spare parts are part of the design philosophy.

Technical Data

Inbuild Control
3321
3322
3323
3327
3328
Off Board Control
-
-
-
-
-
-
Type
X
X
C
X
X
KVA
16
23
23
38
38
Maximum Welding Power
KVA
65
63
110
92
Maximum Short Circuit current
KA
16
21
21
27
22.5
Thermal current at 100%
A
4000
4250
4250
5000
5000
No load Secondary Voltage
V
2.8
3.8
3.8
5
5
Mains Voltage
V
400
400
400
400
400
Delayed Fuses
A
32
40
40
80
80
Arms Spacing
MM
165
165
120
155
280
Max Arms Lengths
MM
650
800
1030
820
Water Cooling Rate
LPM
7
7
8
8
8
Water Pressure
Bar
2.5
2.5
2.5
2.5
2.5
Air Pressure
Bar
5
5
5
5
5
Air Consumption for 1000 spots at 5 bar
Nm3
4
4
4
7.5
7.5
Dia of Gyro Suspension
mm
265
265
265
294
294
Force at Tip @ 5 Bar
With Shortest arms 200mm
Kg
280
280
250
550
550
With Medium arms 500mm
Kg
NR
NR
250
266
266
With Long arms 800mm
Kg
NR
NR
250
170
170
Net weight including Cable/ Hoses/ Gyro Suspension and without arms
Kg
46
52
53
76
78

Common and Unique Features of Above Products

TE470 are microprocessor welding control unit for suspended resistance welding guns. These control units include specific functions to be used when working with suspended welding guns, such as the double stroke control, and a function checking the efficiency of the safety devices which can be eventually installed on the handle of the machine. It is possible to store 63 different welding programs, 2 programs can be recalled by an external device on the handle. Each program is formed by 18 programmable parameters which describe the working cycle. Besides the simple 4 times cycle, the control units enables to carry out welding processes with pre-weld current, slopes, pulses and post-weld current. The control units can be programmed for working under two different operating modes: standard one and constant current. An integrated ammeter allows to know the welding current used and to set maximum and minimum limits.

This mode is also called ADAPTIVE. In fact, it is able to detect possible abnormal conditions like impurities on sheets, incorrect overlapping, electrodes wear etc., and to dynamically change and compensate parameters during the welding process and try achieving always the same final welding results. This “real time” compensation is carried out by extending or shortening the welding time up to a maximum limit set by the operator. The control unit also compensates the welding current, in this case for avoiding the projection and the expulsion of molten material.

More Products

Compact Line

Equipped with IS0 standard transformers, these guns form the middle range of the available variety.

High Force Line

With the introduction of high strength steels in automotive application, it has become necessary to deploy machines capable of delivering higher electrode force.

Off - Board Control

This range is designed, to cater to specific needs, equipped with microprocessor based controller TE550.

Manual MFDC Integrated Transformer Gus

There are applications and situations where the MFDC resistance welding is the best choice available.

Inverter Medium Frequency Controllers

MFDC Control Unit TE 700 is the control unit to control and manage the MFDC Inverter Booster, which in turns supplies the high frequency power to the welding transformer.

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